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Tray and Sleeve Boxes

Tray and Sleeve Boxes offer a sturdy and versatile packaging solution. Designed with a durable tray base and a sliding sleeve. These boxes provide easy assembly, secure closure, and reliable product support. The tray creates a stable foundation for heavier products. The outer sleeve adds an attractive presentation.

Businesses can customize the sleeve with high-quality printing, embossing, or debossing to highlight branding and product details. Manufactured from durable, eco-friendly materials. These boxes provide long-lasting protection. They also support sustainable packaging needs. Our customization options allow you to create Tray and Sleeve Boxes according to your product and brand requirements.

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Versatile Tray and Sleeve Packaging Manufactured Around Your Product

Make your products more memorable with tray and sleeve boxes. They are designed for secure protection and premium presentation. This two-piece packaging combines a sturdy tray with a sliding sleeve. It fits smoothly around the base, creating a practical and attractive unboxing experience. 

We offer tray and sleeve packaging in cardboard, paperboard, Kraft, and rigid materials. From lightweight folding tray and sleeve boxes to durable rigid styles. Each option can be personalized to your product requirements. Custom inserts can also be added to hold products securely tray and sleeve slide boxes.

Custom Tray and Sleeve Packaging for Different Products

Sleeve and tray boxes consist of two primary components: 

  1. An inner tray that holds the product 
  2. An outer sleeve that slides over it 

This structure creates a smooth opening experience. It keep the product securely enclosed. The tray can include locking features or custom inserts for additional stability.

Our tray sleeve packaging boxes are suitable for a wide range of applications. It include retail display boxes, gift tray and sleeve boxes, and premium presentation packaging. They can also be designed for cosmetics, jewelry, food products, subscription items, and other retail goods.

Material Options for Tray and Sleeve Boxes

Choosing the appropriate packaging material affects the box’s appearance, durability, and product protection. PackagingXpert provides several material options to accommodate different products and budgets.

Cardboard tray and sleeve boxes: Lightweight and versatile for retail and everyday product packaging.

Paperboard tray packaging: A practical option for printed packaging and retail presentation.

Kraft tray and sleeve boxes: Suitable for brands seeking a natural appearance and recyclable packaging options.

Rigid tray and sleeve boxes: Designed for products that require a stronger structure and premium presentation.

Folding tray and sleeve boxes: Convenient for storage, shipping, and efficient assembly.

Eco-friendly tray and sleeve boxes can also be produced using recyclable materials. Material thickness can also be selected according to the product’s weight, handling requirements, and intended use.

Custom-Fit Designs for Secure Product Protection

Every product has different packaging requirements. Therefore, our custom tray and sleeve boxes can be manufactured according to your required dimensions. Length, width, height, structure, and opening style can be adjusted to create a better product fit.

Custom inserts for tray boxes can help prevent movement inside the package. Depending on the product, options may include cardboard inserts, partitions, or foam insert packaging. These additions are especially useful for fragile products.

Die-cutting allows precise structural details, openings, windows, and custom edges. Die cut packaging boxes can be developed in distinctive configurations. It also maintain accurate dimensions and a clean finish.

Printed Tray and Sleeve Boxes for Brand Visibility

Packaging is also an important part of product communication. Printed tray and sleeve boxes provide an extensive surface for displaying your brand name, logo, product information, artwork, and other visual elements.

Our custom printed tray and sleeve boxes can feature single-color or full-color artwork according on your requirements. Full color tray and sleeve box printing can use CMYK, while PMS color matching can help maintain specific brand colors. Offset, digital, and screen printing are available for different packaging requirements.

High-resolution artwork helps produce sharper logos, images, typography, and product details. Custom logo tray and sleeve boxes can therefore turn the packaging itself into an extension of your brand identity. Businesses can also consider branded panels, product instructions, promotional messages, and other relevant information. It make better use of the available printing area.

Premium Finishes and Custom Add-Ons

Additional finishing options can enhance the look and feel of your luxury tray and sleeve packaging. Depending on the material and design, available options may include:

  • Embossing and debossing
  • Foil stamping
  • Matte or gloss lamination
  • Custom inserts
  • Ribbons and decorative elements
  • Die-cut details
  • Custom windows

These features can help create premium slide boxes, high-end product presentation boxes, and branded packaging for products positioned at the luxury end of the market.

Custom Tray and Sleeve Boxes with Logo

Branding can be incorporated throughout the packaging design. From the outer sleeve to the inner tray. Custom tray and sleeve boxes with logo allow businesses to maintain consistent brand recognition across their packaging range.

Whether you need custom packaging with fast turnaround or a larger production run of wholesale tray and sleeve boxes, PackagingXpert can help develop packaging.

Why Choose PackagingXpert for Custom Tray and Sleeve Boxes?

PackagingXpert focuses on creating packaging according to each customer’s product and branding requirements. Our packaging team can assist with material selection, structural specifications, printing, finishing, and insert requirements.

We offer wholesale printed tray and sleeve boxes for businesses requiring larger quantities and provide customization options for different product categories. Free design assistance and shipping are available for qualifying orders within the USA. Our customer service team is available 24/7 to answer packaging questions.

For assistance with your packaging requirements, contact PackagingXpert at support@packagingxpert.com  or +1 (732) 965-8324.

Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesLow Minimum Order Required
Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
PrintingNo Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turnaround2 – 4 Business Days, RUSH
ShippingFREE

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Frequently Asked Questions

What are Tray and Sleeve Boxes?
Tray and sleeve boxes are two-piece packages consisting of an inner tray and an outer sleeve. The tray holds the product and the sleeve slides around it to provide enclosure and presentation. 
Yes, custom tray and sleeve boxes can include your logo, brand colors, artwork, and other graphics. 
Common options include cardboard, paperboard, Kraft, and rigid stock. The appropriate material depends on the product’s weight, required protection, desired appearance, and packaging application.
Yes, custom inserts for tray boxes can be designed to keep products organized and reduce movement inside the package. Cardboard, partitions, and foam insert packaging can be considered according to the product and protection requirements.
Tray and sleeve packaging can be manufactured from recyclable materials such as suitable paperboard or Kraft stock. Recyclability depends on the specific materials, coatings, adhesives, inks, and local recycling facilities. 

We craft our custom boxes with premium materials and techniques to guarantee strength and safety. Our packaging solutions are designed to offer maximum protection, recognizing the importance of safeguarding delicate products.

Cardbaord C1S

Cardbaord C1S

Front surface coated with soft matte finish, back remains uncoated.

Cardboard C2S

Cardboard C2S

Both surfaces feature a soft matte-like coating finish.

natural brown kraft

Natural Brown Kraft

Unbleached brown paper gives eco-friendly, rustic packaging appeal.

Black Kraft

Black Kraft

Dyed black kraft paper ideal for elegant, premium packaging.

white kraft

White Kraft

Bleached or coated kraft paper for clean, white packaging.

Texture Cardboard

Texture Cardboard

Textured surface creates a distinctive, premium packaging experience.

Metatic Holographic

Metatic Holographic

Shiny, reflective metallic finish enhances premium packaging designs.

Holographic Cardboard

Holographic Cardboard

Color-shifting, three-dimensional effect creates dynamic packaging appearance.

Along with lamination and hot stamping, we provide a gloss finish and can incorporate special effects such as holographic foiling. Using advanced technology, we ensure your custom boxes are visually stunning and durable.

Gloss Finish

Gloss Finish

Shiny, reflective surface adds smooth texture to prints.

Matte Finish

Matte Finish

Subtle, elegant finish gives smooth, non-glossy appearance.

soft touch finish

Soft Touch Finish

Velvety, tactile texture delivers luxurious and smooth touch.

Pearlescent Finish

Pearlescent Finish

Soft, glowing sheen creates elegant, pearl-like visual effect.

In today’s packaging industry, innovative products like holographic boxes are making waves. These solutions are especially valuable for fashion and cosmetics brands. Hologram-based designs work exceptionally well for logos and branding, helping packaging stand out in a crowded market. Manufacturers use this approach to enhance the customer’s unboxing experience, instantly captivating anyone who sees the boxes for the first time.

Foiling

Foiling

Metallic or pigmented foils create decorative, shiny effects.

Embossing

Embossing

Raised design adds tactile, three-dimensional visual effect.

Debossing

Debossing

Design is pressed into surface, creating indented effect.

Spot UV

Spot UV

Clear UV varnish highlights designs with glossy accents.